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    The Cable Factory

    3-pin XLR male and female, balanced, phantom-power capable

    XLR Balanced Microphone & Line

    The standard for microphone and balanced line runs. Locking, balanced, hum-rejecting, and the only family in the factory that carries phantom power.

    Stock lengths

    1.5 ft patch · 3 ft · 6 ft · 10 ft · 15 ft · 25 ft · 50 ft

    Accession prefix

    MET-YYYY-CBL-X-NNNN

    The Job

    What This Line Is For

    • Microphone to preamp, interface or console
    • Balanced line between stage box and control room
    • Powered speaker and monitor feeds
    • Broadcast and podcast multi-mic positions

    The Build Sheet

    Wiring Standard

    • Pin 1 = shield and chassis, pin 2 = hot (+), pin 3 = cold (−)
    • Pin 1 bonded at both ends on standard microphone runs
    • Shield lifted at the receive end only for documented hum cases, and labeled as such
    • Male shell to the source, female shell to the destination

    A lifted shield is a documented decision, not a habit. Any XLR built with a lifted pin 1 is labeled on the sleeve and flagged in its accession record so it never enters general stock unmarked.

    The Materials

    Bill of Materials

    • 22–24 AWG twisted pair, 90%+ coverage braided shield, flexible PVC or rubber jacket
    • Locking latch shell with rubber or metal boot and internal chuck
    • Silver-bearing solder on the pin cups
    • Colored shrink bands for channel identification on multi-mic runs

    The Test

    Bench Test Standard

    • Pin-to-pin continuity, 1-2-3 straight through
    • Polarity verification with a cable tester
    • Shield isolation from pins 2 and 3
    • Phantom power pass at 48 V, plus a 15 lb pull test at the boot

    The Numbers

    Cost to Build

    BuildLengthMaterialsBench timeCost to build
    XLR microphone10 ft$12–1822 min$18–27
    XLR microphone25 ft$20–3028 min$28–42
    XLR stage run50 ft$34–5035 min$46–68
    • Materials are the bulk cable, connector pair, solder, boot and label for one finished unit at current supplier pricing.
    • Labor is measured build time at the bench, including test and labeling — not a billed rate.
    • Totals are internal cost-to-build planning ranges, not price lists, quotes, or guarantees. Supplier pricing moves.

    The Record

    Accessioning This Unit

    Every finished unit in this line is numbered MET-YYYY-CBL-X-NNNN and filed with the following fields before it leaves the shop.

    Accession number

    MET-2026-CBL-X-0184

    The permanent identifier printed on the sleeve and filed in the register.

    Family & length

    XLR balanced, 25 ft

    Makes inventory countable by family and length without opening a bag.

    Build sheet

    Pins 1-2-3 straight, shield bonded both ends

    Records how the unit was actually wired, including any documented deviation.

    Test result

    Pass — continuity, polarity, shield, 48 V, 15 lb pull

    Proof the unit left the bench working, with the measured readings attached.

    Builder & date

    Bench 2, 2026-04-11

    Accountability and pattern detection when a batch starts failing.

    Materials batch

    Spool 7, connector lot C-22

    A bad spool or connector lot can be traced to every unit built from it.

    Assignment

    Live Room A, position 3

    Where the cable lives, so a failure in the room maps to a record, not a guess.

    Service history

    Reterminated 2026-08-02, retested pass

    Repairs are part of the record; a twice-reterminated cable is a retirement candidate.

    The Sequence

    Where This Line Sits on the Bench

    1. 01 Cut to Spec

      Bulk cable is pulled from the spool and cut to the ordered length with a 2" service allowance at each end.

    2. 02 Strip & Dress

      Jacket, shield and conductor insulation are stripped to the connector's spec, shield combed and twisted into a drain.

    3. 03 Tin & Terminate

      Conductors are tinned and soldered to the correct pin, or crimped where the connector is designed for crimp.

    4. 04 Strain Relief & Assembly

      The chuck or boot is seated on the jacket, the shell is closed, and the assembly is torqued by hand — never pulled tight by the wire.

    5. 05 Electrical Test

      Continuity on every conductor, shield-to-conductor isolation, polarity check, and a pull test at the boot.

    6. 06 Label & Accession

      Heat-shrink labels are applied at both ends with the length, family and accession number, then the record is filed.

    7. 07 Coil, Bag & Shelve

      Over-under coiled, tied, bagged, and shelved by family and length in the cable locker.

    Bench Safety & Scope

    What This Shop Does Not Claim

    • Soldering involves molten metal, hot tools, flux fumes and fine particulates. Ventilate the bench, wear eye protection, and let iron tips cool in a stand.
    • The Cable Factory builds audio signal and microphone cables. It does not build, modify, or certify AC mains power cables, speaker cables carrying amplified mains-derived voltage above manufacturer rating, or anything requiring electrical code inspection.
    • Cables built here are tested to the shop's own bench standard. That is a documented internal quality practice — not UL, ETL, CE, or any third-party certification, and not a warranty of fitness for a particular use.
    • Connector and cable brands referenced in a build sheet are described for identification only. Naming a manufacturer's part is not an endorsement, partnership, or claim of affiliation.
    • Costs shown are internal planning ranges for building a unit, not published prices, quotes, or projections of revenue or margin.

    The Cable Factory is an internal fabrication and documentation practice at Node Zero. Build sheets, test standards, and cost ranges describe how the shop works; they are not certifications, warranties, safety approvals, legal advice, or price commitments. Anyone building cables should follow the manufacturer's specifications for their own parts and applicable local electrical rules.